High efficiency 1-6TPH Simple Ready Dry Mortar Plant Sand Cement Mixing Machine
1. Working Process of MG Simple Dry Mortar Plant
The Simple dry mortar plant is a highly efficient and cost-effective solution for the production of high-quality dry mortar. This system is designed to ensure a consistent and uniform mixture of dry ingredients, providing an ideal foundation for various construction applications. This simple dry mortar plant realizes the automation of manual feeding, mixing, packaging and palletizing processes, improving production efficiency and product quality.
(1). Manual Feeding
· Raw materials are manually weighed and added into the feeding hopper of 1st screw conveyor according to the product formula.
· Workers ensure the accuracy of the quantity and quality of each ingredient.
(2). Mixing
· The mixing machine starts to operate, stirring the raw materials evenly at a certain speed.
· The mixing time is set according to the characteristics of the powder and the required mixing uniformity.
· During the mixing process, the equipment may vibrate slightly to ensure thorough mixing.
(3). Packaging
· After the mixing is completed, the mixed powder is conveyed to the packaging machine.
· The packaging machine automatically measures and fills the powder into pre-prepared packaging bags or containers.
· Sealing and labeling processes are carried out subsequently to ensure the integrity and traceability of the products.
(4). Palletizing
· The packaged products are placed on the palletizing conveyor belt.
· The palletizing robot or machine arranges the products neatly and stacks them layer by layer according to the set parameters.
· Finally, the palletized products are fixed with straps or film to ensure stability during transportation and storage.
2. Application of MG Simple Dry Mortar Plant
| Bonding mortar | Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc |
| Decoration mortar | Decorative plaster, inner and outer wall putty, colorful decoration mortar etc |
| Protection mortar | Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew proof mortar, shielding mortar etc. |
3. Parameter of MG Simple Dry Mortar Plant
| Item | Mixer motor | Screw conveyor | Mixing capacity | Capacity | Dimension |
| MG1000 | 7.5kw | Dia165*3700mm,3kw | 1000KG/Batch | 2-3T/H | 3300*1050*2100mm |
| MG2000 | 11kw | Dia219*3700mm,4kw | 2000KG/Batch | 4-6T/H | 3300*1050*2100mm |
| MG3000 | 15/18.5kw | Dia219*3700mm,4kw | 3000KG/Batch | 6-9T/H | 3680*1200*20000mm |
4. Product Details of MG Simple Dry Mortar Plant
1). Ribbon Mixer Machine.
The screw ribbon mixer is the most high economy and cost-effective dry mortar mixer,the outer and inner screw ribbon blade driven by high speed rotating shaft, mixing the material in maximum, inner screw ribbon blade forced the material to sides ,outer screw ribbon blade forced sides material to inward, mix the materials back and forth. so to achieve uniform mixing effect in relatively short time.this is its working principle,the mixing time is about 10-15min/batch.
The screw conveyor is Φ165X3500mm, the mixer mortar is transferred from mixer to finish product hopper.
3). Finished Product Storage Silo.
The finished product hopper is about 2.5m³, to store the finished material and prepare for the packing machine, which improves the efficiency a lot.
4). Automatic Packing Machine.
Automatic dry mortar packing machine,valve type, 15-50kg/bag adjustable, 4kw, the packing speed is about 5-6s/bag. High packing speed, high weighing accuracy, high degree of automation, simple operation,and easy maintance.
0.25m³, 2.2kw, providing air source for automatic packing machine and finished product hopper,achieving quick packing and broken arch of finish product hopper.
5. FAQ of MG Simple Dry Mortar Plant:
1). What kind of dry mortar can this production line make?
A: Our simple dry mortar production line can make all kinds of dry mortar,such as inner and outer wall putty,plaster,skim coat,ceramic tile adhesive,masonry mortar,and so on.
2). Can you provide formula of different kind of dry mortar?
A: Yes,we can,we have been professional dry mortar production equipment supplier for more than 20 years,we have many customers all over the world,and we are very experienced in dry mortar production field,we are an executive member of Chinese private Technology Promotion Committee and building materials Experts Association,we can provide all kinds of best formula for our customers.
3). What is your business model? Trading company or factory?
A: We are a factory with our own mechanical design engineers and project design engineers, all our machinery are manufactured by ourselves.
We can provide customized solution design according to customer needs, and full-process services such as early project communication, scheme design, equipment selection, equipment production, site planning, equipment layout, transportation and delivery, installation and commissioning.
4). How is the quality of your products?
A: Our machines are manufactured strictly according to national and international standards, and we can assemble and test all the equipment and pack them carefully before delivery. We have export to lots of countries around the world, such as Australia, Malaysia, India, Indonesia, Vietnam, etc. You can rest assured with the quality absolutely.
5). How many workers are needed to operate the equipment?
A: Our 3-4 t/h simpler dry mortar production line and 4-6 t/h improved dry mortar production line need 2-3 workers,and our 6-8 t/h semiautomatic dry mortar production line and 10-12 t/h automatic dry mortar production line need 3-4 worker.
6). What is the guarantee of the equipment?
A: 12 months, with in this period we provide you technical services for free.
7). Can I visit your factory?
A: Yes! Welcome to visit our factory, many domestic and international customers visit our factory every year. We can provide you the invitation letter required for visa application. We will meet you at the airport or station and provide professional business reception services.
If you are interested to our dry mortar production line, please feel free to send us inquiry or leave your contact number for us.
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High efficiency 1-6TPH Ready Simple Dry Mortar Plant Sand Cement Mixing Machine Images
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